Huangshi Shan Lixing metallurgical sheet Co., Ltd.

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CR CGL

Time:2018-10-22 12:23Source:未知 Author:admin Click: second

       

        Two hot dip galvanizing lines, one is HR CGL with capacity of 400,000tpy, the other one is CR CGL with capacity of 300,000tpy: total capacity is 700,000tpy Strip specification of HR CGL is 23-4.0mm x 800-1350mm; while of CR CGL is 0. 2-2.3mm x 800-1350mm. The coating includes pure zinc coating and alloy coating and surface structure includes skin pass mill rolled spangle, little spangle, zero spangle surface treatment includes chrome passivation and/or oiling, chrome free passivation and/or oiling, chrome free anti-fingerprint

         Hot dip galvanized products are widely used in auto, house appliance, building, mechanical manufacture, etc.
 

Standard, grade and purpose:

Type

Steel grade

Grade

Product standard

Grade in JIS G 3302 JFSA3011 

Purpose

Low carbon steel and
super low carbon steel

Commercial Quality (CQ)

DX51D+Z
DX51D+ZF

GB/T 2518-2008
EN10327-2006
EN10326-2006

SGCC

 Used for common forming component

Draw Quality(DQ)

DX52D+Z
DX52D+ZF

SGCD1
JAC270C

 Used for draw forming component

Deep Draw qualty(DDQ)

DX53D+Z
DX53D+ZF

SGCD2
JAC270D

 Used for deep
 draw forming component
Extra-Deep Draw
Qualty (EDOQ)

DX54D+Z
DX54D+ZA

SGCD3
JAC270E

Used for extra deep draw forming component
 Carbon structural steel
 or low alloy steel
 structural steel
 (CQHSS)

S220GD+Z
S250GD+Z
S280GD+Z
S320GD+Z
S350GD+Z
S550GD+Z

SGC340
SGC400
SGC440
SGC590

 Used for structural

 

 Product properties:

Grade

Tensile test

r90 min

n90 min

 Coating adhesiveness

RcL
Mpa

Rm
Mpa

A80mm %  min

 Bending diameter(a=strip thickness)
 of different coating weight(g/㎡)

≦140/140

>140/140~
≦175/175

﹥175/175

DX51D+Z

 

270~500

22

 

 

d=a

d=a

d=2a

DX52D+Z

140~300

270~420

26

 

 

DX53D+Z

140~260

270~380

30

 

 

DX54D+Z

120~220

270~350

36

1.6

0.18

 

Product properties:

Grade

Tensile test

Coating adhesiveness

RcL
Mpa

Rm
Mpa

A80mm %
min

 180°Bending diameter(a=strip thickness)

S220GD+Z

220

300

20

d=a

S250GD+Z

250

330

19

d=a

S280GD+Z

280

360

18

d=2a

S320GD+Z

320

390

17

d=3a

S350GD+Z

350

420

16

d=3a

S550GD+Z

550

560

 

 

 

 Product dimension,coil diameter,coil weight:

Type

 Nominal thickness
mm

 Nominal width
mm

Coil O.D.
mm

Coil I.D.
mm

Weight T

 Common galvanizing(Z)

0.25-4.0

800-1250

610 OR 508

900-2100

coil≤25

Zn-Al(ZA)

0.25-1.5

800-1250

610 OR 508

900-2100

coil≤25

 

 Nominal width(mm):

 Yield strength min.
Mpa

Nominal thickness
mm

Thickness tolerance(mm)

Normal precision PT.A

PT.B High precisionPT.B

Nominal width(mm)

≤1200

>1200-≤1500

>1500

≤1200

>1200-≤1500

﹤280

≤0.4

±0.05

±0.06

-

±0.03

±0.04

>0.40-0.60

±0.06

±0.07

±0.08

±0.04

±0.05

>0.60-0.80

±0.07

±0.08

±0.09

±0.05

±0.06

>0.80-1.00

±0.08

±0.09

±0.10

±0.06

±0.07

>1.00-1.20

±0.09

±0.10

±0.11

±0.07

±0.08

>1.20-1.60

±0.10

±0.12

±0.12

±0.08

±0.09

>1.60-2.00

±0.13

±0.14

±0.14

±0.09

±0.10

>2.00-2.50

±0.15

±0.16

±0.16

±0.11

±0.12

>2.50-3.00

±0.17

±0.18

±0.18

±0.12

±0.13

>3.00-4.00

±0.20

±0.20

±0.20

±0.15

±0.15

≥280

≤0.4

±0.06

±0.07

-

±0.04

±0.05

>0.40-0.60

±0.07

±0.08

±0.09

±0.05

±0.06

>0.60-0.80

±0.08

±0.09

±0.11

±0.06

±0.06

>0.80-1.00

±0.09

±0.11

±0.12

±0.07

±0.07

>1.00-1.20

±0.11

±0.12

±0.13

±0.08

±0.09

>1.20-1.60

±0.13

±0.14

±0.14

±0.09

±0.11

>1.60-2.00

±0.15

±0.17

±0.17

±0.11

±0.12

>2.00-2.50

±0.18

±0.19

±0.19

±0.13

±0.14

>2.50-3.00

±0.20

±0.21

±0.21

±0.14

±0.15

>3.00-4.00

±0.22

±0.24

±0.25

±0.20

±0.21


 Note:For cold-rolled wide strip in the weld zone within 15m of thickness tolerances than the specified value on the table is 60% larger.
 

 Width tolerance:

 Nominal width
mm

Width tolerance(mm)

Normal precision PW.A

High precision PW.B

 Min

 Max

 Min

Max

≥600-1200

0

+5

0

+2

>1200-1500

0

+6

0

+2

 

 Length tolerance:

 Nominal length
mm

Length tolerance(mm)

Normal precision PL.A

High precision PL.B

 Min

 Max

Min

Max

﹤2000

0

+6

0

+3

≥2000

0

lenght of 0.3%

0

lenght of 0.15%

 

 Flatness

 flatness of galvanized strip with minimum yield strength <280Mpa:

 Nominal width
mm

 Flatness,not greater than(mm)

Normal precision PF.A

High precision PF.B

Nominal thickness

﹤0.7

≥0.7~1.2

≥1.2

﹤0.7

≥0.7~1.2

≥1.2

≥600~1200

12

10

8

5

4

3

≥1200~1500

15

12

10

6

5

4

≥1500

19

17

15

8

7

6

 

 Flatness of galvanized strip with minimum yield strength =280~360Mpa:

 Nominal width
mm

 Flatness,not greater than(mm)

Normal precision PF.A

High precision PF.B

Nominal thickness

﹤0.7

≥0.7~1.2

≥1.2

﹤0.7

≥0.7~1.2

≥1.2

≥600~1200

15

13

10

8

6

5

≥1200~1500

18

15

13

9

8

6

≥1500

22

20

19

12

10

9

 

 Coating weight:

 Surface structure

 Coating grade

Double sides coaing weight.min.g/㎡

 Coating weight theoretical reference value,single point per side

 Density g/㎝2

Three-points test

Single-point test

 Typical value
(2)

Range

7.1

 Pure zinc coating
(z)

Z100

100

85

7

5~12

Z140

140

120

10

7~15

Z200

200

170

14

10~20

Z225

225

195

16

11~22

Z275

275

235

20

15~27

Z450

450

385

32

24~42

Z600

600

510

42

32~55

 Note:
1)grade of Zn-Fe alloy coating ti ZF120
 2)double side coating weight 100g/m2 corresponds to coating thickness 7.1um
 3)coating weight can be tailored to customer's special requirement.

 

Coatinglayer surface structure:

Surface structure

Code

Instuctons

Pupose

 Normal spangle

N

 In common condition,zinc layer cools down and condensates into spangles after galvanizing.

Common purpose

Zero spangle

M

 Adopts a special process to interfere solidification of coating metal to get required surface structure.In this way only tiny spangles sometimes invisible formed.

 Used in case that normal spangle cannot meet appearance requirements.

Skin pass mill rolled

SP

 Coating structure after rolled by skin pass mill,it has no metallic luster which is benefit for improving appearance or decoration painting.

 Used in case to satisfy high requirement of surface quality, also can be used for base metal of color coating.

 

 Surface treatment and feature:

 Surface treatment type

Code

 Instuctons

 Chemical passivation

C

 Chemical passivation is to protect product surface not contact with moisture air,so as to reduce risk of rust during storage and transportation.

EC

 Oiling

O

 Oiling can reduce risk of corrosion so as to improve anti-corrosion ability of product.

 Chemical passivation +oiling

CO

 Oiling after passivation can further improve anti-corrosion ability of product.

ECO

 Anti-fingerprint(roll coater)

S

 Through coating one thin layer of organic film with each side 1~2g/m2,it can improve property of anti-corrosion,anti-fingerprint,solvent resistance and high conductivity,etc.In addition,when forming,it can improve lubrication property.It can also be base of further coating.

ES

 Phosphorization(roll coater)

P

 It can be preparation of further painting and has function of lubrication;it can also reduce risk of rust during storage and transportation.

 Phosphorization+oiling

PO

 Further reduce risk of rust and can improve lubrication property.

Without surface treatment

u

 Without any anti-rust treatment.Only in case that customer will undertake risk of rust by themselves.

 Note:EC,ECO,ES belongs to environment protection products.

 Surface quality refers to company standard and rules as below:

 Surface grade

Feature

FA

 Following defects are acceptable such as tiny zinc grain,scratch,imprint,uneven color,black point,air wiper wale,passivation light spot,wale occurred due to tension leveling,zinc flow,etc.

FB

 Defects in small range is acceptable such as imprint by skin pass mill,slight scratch,tiny spangle,zinc flow wale,passivation mark, etc.

FC

The side under control should not influence the uniform appearance of painting;the other side should reach level B at least.

 Note:A: without treatment of SPM,B,C:with treatment of SPM

Tensile strain mark:

It can guarantee no tensile strain mark occurred within 6 months to product made of steel DX53D,DX54D.Due to tensile strain mark easy to occur for steel DX51D,DX52D and
 so on,it is suggested to use it as soon as possible (within 1 month).If customer has strict requirement for this,it should be specified in agreement.
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